SignalGenerator-serie85 / ArmyNavy
UtilityRadioMaintenance-model25versionD
 |
|
The URM-25s' front panels
 |
 |
 |
The URM-25D is the most well-known mil-spec signal generator because it had wide distribution in U.S. allied countries during the cold war. Units were made by several mfg's during 50's and early 60's.
In order to include all the necessary circuitry, URM-25s have unusual internal architecture. The power supply is always located on the back, mounted on a subframe bolted to the case. First models have the rest of circuit inside shielded compartments, but in model D it was divided into modules inside and outside of a cast iron compartment. Next model F is a drastic architectural redesign combined with electronic simplification, it has almost all the circuitry within a cylindrical structure.
Broadly, URM-25s can be classified in the middle of service generators and (true) laboratory generators, but it should be noted that there are many design differences between first models and last models (link about this below).
|
| 1- Overhaul |
2- Test & Adjust |
3- Models & sub-models : URM-25s described by schematics |
|
Description and Use
PHYSICAL DESCRIPTION
- • Weight: About 37 pounds (16 kg), heavy but it has a hand grip on top.
- • Case Dimensions: It measures 14" W x 11.25" H x 10.75" D (35,5 x 28,5 x 27,3 cm).
- • Case Material: Aluminium, satin gray finish painting.
TECHNICAL DESCRIPTION
- • Hartley-type oscillator, frequency coverage from 10 Kilocycles (HI-AF) to 50 Megacycles (RF) in 8 ranges (see table below).
- • AM modulation up to 50%, internal (400 cs / 1000 cs) or external, carrier amplifier control grid modulation.
- • Output voltages:
- — RF OUT X-MULT connector: 0.1 to 100,000 µVolts (0.1 Volts) across 50 ohms in 6 switch attenuation and adjustable steps.
- — RF OUT X-200K connector: 2 Volts max adjustable across 500 ohms (555.55).
- • Crystal calibrator to check RF OUTs between 1 Mc to 50 Mc (beat note check by connecting headphones to EXT MOD IN).
- • Output metering instrument from 0 to 100 µA (marked 0 to 10 µVolts).
- • TUBES 9 (equivalents): 6X4 (EZ90) - 0A2 - 5726 (6AL5, EAA91, EB91) - 6AG7 - 5750 (6BE6, EK90) - 5814 (12AU7, ECC82) - 6AH6 x 3.
- • Pilot LAMPS: 1 neon GE NE-51 in series with a 100 Kohm resistor to 115 VAC inside an integrated holder, and 2 incandescent special type LM-32, in series with a 16 ohm 1 W resistor each to 6.3 VAC.
|
ACCESORIES:
- • Test Lead CX-1363/U
- • Impedance Adapter MX-1487
- • Antenna Simulator SM-35
- • 5:1 Fixed Attenuator CN-223
- • 10:1 Fixed Attenuator CN-224
- • 10:1 F.A. CN-350 50/75 ohms I/O (#75083)
- • Coaxial Adapter UG-201A/U (BNC to N)
- • Connector Adapter UG-684A/U (BNC to PJ-055)
- • Connector Adapter BNC UG-88C/U to 49120
- • Output cable assy CG-409U (3'11", 120 cm)
- • 2 Output cable assy CG-409U (0'5", 13 cm)
- • 2 Allen wrenchs (#8 and #10)
- • 2 fuses 1A slo-blo
- • Dummy Load Adapter Kit MK-288/URM
|
 |
METER ZERO check:
- CARRIER and AUDIO controls to MIN (counterclockwise - zero carrier and zero modulation).
- METER READS to CARRIER-CW (MOD XTAL & METER SELECTOR).
- The meter should read zero after a 15-min warm-up period; if not, adjust by turning CARRIER METER ZERO using a screwdriver.
- Set METER READS to %MOD-400/1000 (MOD XTAL & METER SELECTOR), the meter also should read zero.
The elusive topic of IMPEDANCE BALANCE in the OUTPUT CABLE:
The generator's signal, after passing through the attenuator, must continue along the output cable to its application at the test point. This cable is an RF transmission line with the same characteristics as a transmission line to an antenna; therefore, the impedance at the generator's output point must match the impedance at the test input point. If this does not happen, the voltage measurements will be inaccurate due to standing waves in the connecting cable. The URM-25D must "see" a 50 ohm load at the point of application of the output cable, which is the same impedance as its intput point.
This terminal resistance makes the output line or cable APERIODIC (independent of the frequency passing through it), eliminating standing waves and making both the input and output of the cable purely resistive. The cable length is irrelevant to the frequency as long as the impedance remains constant; however, the length does have a slight influence, since the pure resistance of the cable will cause some signal attenuation. See below for a drastic application of this principle; accessories already contain the required load resistance, eliminating the need to connect an impedance adapter + accessory via a short cable.
OUTPUT TERMINATION & signal application:
Unless the output cable is properly terminated, standing waves will develop in it. As the frequency increases, the physical length of the output cable becomes a substantial fraction of the operating wavelength. This cable will act as a parallel resonant circuit at some frequencies and as a series resonant circuit at other frequencies. When connecting an ohmmeter to BNC RF OUT X MULT to measure each attenuator output position, all values should be approximately 50 ohms, and proper termination of the output cable using the MX-1487 impedance adapter makes its impedance purely resistive at all frequencies.
A properly terminated coaxial output cable connected to RF OUTPUT X-MULT will allow the URM-25 to operate without standing waves present. Impedance adapters and accessories must be next to the device under test, not next to the URM-25. There are two different connection sequences:
1) Connection sequence for attenuators:
RF OUTPUT X-MULT BNC + long 50 ohm coaxial cable + [Signal ATTENUATOR 5:1 / 10:1] + short coaxial cable or dual female BNC connector + [MX-1487 impedance ADAPTER].
2) Connection sequence for accessories:
RF OUTPUT X-MULT BNC + long 50 ohm coaxial cable + [MX-1487 impedance ADAPTER] + short coaxial cable or dual female BNC connector + [ACCESSORY CX-1363/U / SM-35].
As the impedance adapter should always be there to terminate the long 50 ohm coaxial cable (combining a 50 ohm source and a 50 ohm load to ensure a calibrated voltage), the last two steps in the sequence above may be combined into a single adapter.
Combining impedance adapter + accessory in a single unit: MX-1487 + CX-1363/U & MX-1487 + SM-35. The CX-1363/U test lead accessory prevents any voltage from the device under test from entering the signal generator attenuator and burning out a calibrated resistor to ground within it. The SM-35 dummy antenna accessory (antenna simulator) prevents the signal generator from loading the receiver's antenna input by excessive coupling due to the generator's low output impedance.
METER READINGS & output VOLTAGES:
- A frequency setting with MICROVOLTS all the way to the right and CARRIER CW set to "10" means:
- 2 Volts at BNC X-200K RF OUT, "X-200K" is a multiplication constant, e.g. 10 µV end scale x 200,000 = 2 volts.
- 0.1 Volts at BNC RF OUTPUT X-MULT with RF MULTIPLIER at X10K (10 µVolts x 10,000 = 100,000 µVolts = 0.1 Volts).
- Using RF OUTPUT X-200K, the output voltage in µVolts is determined by multiplying the meter reading by 200,000.
- Using RF OUTPUT X-MULT, the output voltage in µVolts is determined by multiplying the meter reading by the number that RF MULTIPLIER points out (.1, 1, 10, 100, 1000, 10000). Actual calibrated output values are only achieved when a 50 ohm load is connected to RF OUTPUT X-MULT, (that's why the custom test lead above was made inside an impedance adapter; otherwise, the test lead accessory must be connected after an impedance adapter in order to properly terminate RF OUTPUT X-MULT into 50 ohms).
- Meter range is 0 to 10 µVolts; with the RF OUTPUT X-MULT BNC terminated in 50 ohms, the maximum calibrated voltage (meter → 10) is 0.1 Volts with RF MULTIPLIER to X10K (10 µV x 10,000), and the minimum calibrated voltage (meter → 1) is 0.1 µVolts with RF MULTIPLIER to X.1 (1 µV x .1). Thus, the calibrated output voltage range is from 0.1 µVolts to 0.1 Volts.
Having all this clear, 90% on precision use of the URM-25 is covered. That calibrated voltage range is usually enough, so it is not necessary to have all the accessories of above, the most recommended of them is the test lead (can be easily DIY made) that isolates the B+ of the device under analysis protecting the output circuit of the generator. The test lead has two capacitors in parallel with capacity values that respectively adapt 10KC-300KC ("high-audio") and 300KC-50MC ("radio") frequency responses (see schematics page); both capacitors are in series with the active test lead and also isolates the device under analysis from a possible B+ leak from the generator. URM-25 advanced uses can be achieved by reading the manual, which is available at BAMA (click on NAVSHIPS 0967-187-5010).
|
ⓘ URM-25D, & F, had a full solid state successor in the '70s, the SG-1041/URM-191 with digital readout and cylindrical accessories.
|
URM-25D/x Worksheet
| Panel indication | Selector |
Output / Operating point | Notes |
10-30 KC 30-95 Kc 95-300 Kc | LOW Ranges.
Combined with ...
| Dial un-masks range selected
| Selects output frequencies from 10 Kc to 300 Kc in 3 ranges.
|
| 10KC-300KC X-MULT | ...this switch position ... | RF-OUT X-MULT (Attenuator)
| Frequency response adjust for the LOW ranges(1) and output connector/s selector. Wrongly positioned for HIGH ranges, it will almost override the 10-30KC range and seriously affect meter readings on the two next ranges. |
| 10KC-300KC X-200K | ...or this switch position. | RF-OUT X-MULT (Attenuator) RF-OUT X-200K OPEN-C |
300-950 KC .950-3.0 MC 3.0-9.5 MC 9.5-30 MC 30-50 MC | HIGH Ranges. Combined with ...
| Dial un-masks range selected | Selects output frequencies from 300 Kc to 50 Mc in 5 ranges. |
300KC-50MC X-200K
| ...this switch position ... | RF-OUT X-MULT (Attenuator) RF-OUT X-200K OPEN-C | Frequency response adjust for the HIGH ranges(2) and output connector/s selector. Wrongly positioned for LOW ranges, it will affect meter reading accuracy in these ranges. |
| 300KC-50MC X-MULT | ...or this switch position. | RF-OUT X-MULT (Attenuator) |
RF OUTPUT X-200K OPEN CIRCUIT | Connector, BNC(4) | HIGH-type output. Accessory output, 500 ohm, 2 V open circuit. | Output depends of carrier response adjuster switch position, see (3). OPEN CIRCUIT means NO EXTERNAL load at RF OUTPUT X-MULT. |
| RF MULTIPLIER | Switch | Step attenuator | X10K = Meter reading x 10,000
X1K = Meter reading x 1,000 X100 = Meter reading x 100 X10 = Meter reading x 10 X1 = Meter reading x 1 X.1 = Meter reading x .1 |
RF OUTPUT X-MULT | Connector, BNC | LOW-type output, Step attenuator output (50 ohm). | Maximum output will be 10 µV x 10,000 = 0.1 volts with a 50 ohm load. |
EXT MOD IN AUDIO OUT XTAL CAL OUT | Connector, BNC | EXT-MOD-IN AUDIO-OUT XTAL-CAL-OUT | Input for external modulation generator. Output for internally generated audio signals. Output for Xtal/Signal beat note (headset). |
| CARRIER XTAL | 'METER READS' switch positions
MOD-XTAL-METER SELECTOR | XTAL-CAL-OUT
| Meter shows internal 1 Mc Xtal oscillator output level |
| CARRIER CW | RF-OUTPUT X-MULT | Meter shows main oscillator RF output level
|
| % MOD EXT | EXT-MOD-IN | Meter shows external audio modulation level |
| % MOD 400 | AUDIO-OUT | Meter shows level of 400 cs modulation. |
| % MOD 1000 | AUDIO-OUT | Meter shows level of 1 Kc modulation. |
% MOD AUDIO OUT XTAL CAL OUT | Control
| % MOD
AUDIO-OUT XTAL-CAL-OUT
| Adjusts modulation percentage, internal and external. Adjusts output level of internal audio oscillator. Adjusts output level of beat note at XTAL-CAL-OUT connector. |
| MICROVOLTS | Control
| RF-OUT X-MULT (Attenuator) RF-OUT X-200K OPEN-C | Adjusts output of signal generator.
|
| SET CARRIER TO 10 | Control
| RF-OUT X-MULT (Attenuator) RF-OUT X-200K OPEN-C | Adjusts carrier level varying B+ regulated voltage to the oscillator. |
| CARRIER Meter 0 | Adjustment
| Meter | Zero adjust for the meter. |
| Meter | Instrument
| Micro-Volts and % Modulation
| Upper and lower scales. |
| Main tuning | Control
| Dial frequency selection | Operates oscillator variable capacitor. |
| GROUND | Terminal
| Equipment ground | To share ground with equipment under test when necessary. |
| Pilot lamp | Neon type
| GE NE-51 | A built-in 100,000 ohm resistor is in series with the neon lamp (115 VAC operation). |
| Pilot lamps - Dial | Incandescent type
| LM-32, threaded stopper design. | 3 V, 190 mA. Both in series with 16 ohm resistors to tube filaments line. |
(1) 10 Kc to 300 Kc: Sets output stage for low frequency amplification and corrects meter measurement on low frequencies.
(2) 300 Kc to 50 Mc: Sets output stage for high frequency amplification and corrects meter measurement on high frequencies.
(3) This output connects directly to the output stage in the X-200K sub-positions, but not in the X-MULT sub-positions, so a residual AC signal voltage may exist in this connector when switched in X-MULT sub-positions due internal capacitive coupling (ungrounded, 100 ohm in X-MULT).
(4) Safe signal output test (C135 test, 0.01 µF): With MICROVOLTS fully clockwise, carrier response at 300KC-50MC / X-200K, there should not be DC voltage at RF OUTPUT X-200K OPEN CIRCUIT, and when switching to 10KC-300KC / X-200K there should not be voltage variation. Switch position 10KC-300KC / X-200K tests C135 only by shorting C136 (510 pF, mica) that is in series with C135. If C135 is leaky can damage the attenuator and/or any device connected to the RF OUTPUT BNCs. C135 in a standard URM-25D usually is OK due, like C136, it is also mica. |
OPERATION
RF OUT, Frequency Selection:
- Select range and frequency.
- Select "Meter Reads CW".
- Select carrier response correction dep range (10KC-300KC or 300KC-50MC) and X-200K position if OPEN CIRCUIT is used.
- Set MICROVOLTS fully clockwise.
- Adjust carrier level at "10" in the meter (*).
- Adjust RF OUTPUT X-MULT (or/and X-200K) output level with MICROVOLTS or/and RF MULTIPLIER.
AF OUT, 400 - 1000 Hz:
- Select "Meter Reads % MOD", 400~ or 1000~ frequency settings.
- Use EXT MOD IN/AUDIO OUT/XTAL CAL OUT and adjust output level with % MOD/AUDIO OUT/XTAL CAL OUT.
- Panel meter shows now an AF voltage level, from 0 to approx 3 VAC (~2.7) end scale.
XTAL 1 Mhz calibrated OUT:
- SET CARRIER fully countercockwise (at MIN VFO is STOPped).
- Select "Meter Reads XTAL".
- Select carrier response correction for 1 Mcs range (300KC-50MC) and X-200K sub-position.
- Use RF OUTPUT X-200K OPEN CIRCUIT and adjust output level with MICROVOLTS.
- RF OUTPUT X-MULT with RF MULTIPLIER at X10K can be used, but output level is much lower.
The calibration signal comes out of the screen grid of V105 and, after passing through the separator-attenuator network R176/R148, goes on towards the control grid of V102. In this way, the crystal calibrator circuit can be used as a 1 MHz static calibrated signal source, which may be applied as a receiver calibrator signal on HIGH bands.
(*) The "SET CARRIER" knob should only be used to set the meter reading to "10", never use it to raise or lower the
output level of the signal generator since the selected frequency varies somewhat(a) as this control is readjusted (this potentiometer sets the amount of voltage applied to plate and screen grid of the oscillator tube). EACH TIME the frequency is changed, it is necessary to get used to the routine of having MICROVOLTS fully clockwise (MAX), and then adjust CARRIER level at "10". Then, MICROVOLTS may be rotated counterclockwise to select a desired output level on the meter. Any frequency selected on the dial will match the actual generated frequency only when the oscillator has been set to the required voltage for that frequency (CARRIER to "10", MICROVOLTS clockwise), and the carrier response has been properly settled (10K-300K or 300K-30MC). ANY frequency selected must allow adjustment at "10", otherwise something is wrong.
(a)Clockwise increases frequency, viceversa decreases. May be used as a fine frequency adjustment at the cost of affecting the output voltage. → If quality stability (0.01% max drift) is required at frequencies above 20 megacycles, a warm-up period of one to two hours is needed. → X-200K and X-MULT outputs may be checked with a digital frequency counter setting MICROVOLTS to a "solid reading" (static numbers).
|
|
|